OMGT 4743 Fall 2024 - Section 001, Bate 3009

T-Th 2:00-3:15 pm

  Purchasing and Materials Management
 
 
Course Description / Grading / Attendance / About the Instructor / Course Outline / Class List / Home

Instructor: Dr. John F. Kros

Phone: 328-6364

Office: 3205 Bate Building

Email: krosj@ecu.edu

Office Hours: TWTh 12 noon-2:00 p.m. or by appt.

http://myweb.ecu.edu/krosj/ecu.html

Text: The text is optional and can be purchased by students at their own discretion. Please email me if you are uncertain about whether to buy the text or not.

Introduction to Materials Management, Arnold, Chapman, and Clive, 6th Edition, Prentice-Hall


Course Description and Objectives:  To introduce in detail current topics in purchasing, materials management and enterprise resource planning, and to increase the students' awareness of these topics as they relate to modern manufacturing, service management, and the supply chain as a whole.  Catalog Description: Concepts in purchasing and materials management as supporting functions of supply chain management. Focus on demand estimation/forecasting, manufacturing planning and control, lean operations, materials handling, inventory flow, and purchasing/procurement. P: OMGT 3123.
 

Think Critically
     Develop skills and judgment in demand estimation, purchasing, and operations planning/control through analysis of modern supply chain systems.  Apply the DECIDE framework to identify business problems & solutions to the field of purchasing and materials management.

Value
     Presents "real life" problems and alternative solutions to purchasing and materials management problems.

Communicate
     Develop skills to effectively communicate quantitative information and recommendations, and to articulate professional, quality written reports based on complex analysis.

Lead
     Demonstrate effective leadership skills to successfully structure and complete collaborative group work.
 

Assignments and Grading: Assignments are summarized later on this syllabus. Students must expect to spend substantial time working on these tasks. Grading will be calculated roughly along the following guidelines and weights:

 
Grading:

Homework - Includes Interactive Component

4 @ 2%

8%

Case

1 @ 12%

12%

Exams:

 Exam I Oct 3rd

 Exam II due by Nov 16th, 12 midnight

 Exam III due by Dec 3rd , 12 midnight

 

1 @ 25%

1 @ 25%

1 @ 25%

75%
Final Exam   5%
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ALL ASSIGNMENTS THAT ARE NOT AUTO-GRADED VIA CANVAS (E.G., FINAL EXAM OR DISCUSSION AREA POSTS) ARE EXPECTED TO BE SUBMITTED VIA CANVAS USING FILE ATTACHMENTS. PLEASE MAKE YOURSELFS FAMILIAR WITH USING PROGRAMS SUCH AS: MS Word (.doc files), Adobe Acrobat (.pdf files), and any commercial screen shot software (i.e., Snapz Pro, Screencatcher, etc.). THIS IS A MUST FOR THIS ONLINE CLASS, CONTACT THE INSTRUCTOR IF YOU DO NOT UNDERSTAND THIS POLICY OR NEED ASSISTANCE.

FILE NAMING CONVENTION FOR SUBMITTING ASSIGNMENTS:

PLEASE USE THE FOLLOWING NAMING CONVENTION WHEN SAVING AND EMAILING COMPLETED ASSIGNMENT FILES:

lastnamefirstinitial.suffix

For example, for myself I would name my first homework assignment file:

krosjhomework#1.doc

Be forewarned, I will either send your assignments back to you ungraded or downgrade your work if you do not follow this naming convention.

Homework will be assigned according to the tentative schedule presented. Please attempt every problem and feel free to ask me or your fellow students for assistance. However, all homework turned in must be your own work and missed assignments will receive a zero grade. Late homework will not be accepted.

The case study assignments on the area of materials management. You will receive more information on the content and format of the case studies early in the term.

Exams will cover material from the online video lectures and in class examples. The problems on the exams will be similar to the homework problems. Missed exams will receive a zero grade. Please make prior arrangements if the exam will be missed.

Final grades will be assigned by letter and will be derived approximately from the grading percentages shown above roughly following the standard +/- scale. I will assign grades on individual assignments according to the ECU +/- scale (A = 4.0, A-=3.7, B+=3.3, B = 3.0, B-=2.7, C+=2.3, C = 2.0, C-=1.7, D+ = 1.3, D = 1.0, D- = 0.7, F = 0.0).

Roughly the following grade cut-offs will be used: above 3.7 = A, above 3.3 to 3.7 = A-, above 3.0 to 3.3 = B+, above 2.8 to 3.0 = B, above 2.5 to 2.8 = B-, above 2.2 to 2.5 = C+, above 1.9 to 2.2 = C, above 1.6 to 1.9 = C-, above 1.3 to 1.6 = D+, above 1.0 to 1.3 = D, above 0.8 to 1.0 = D-, below 0.8 = F. Percentage scores will not be assigned.

Attendance: I will not be taking attendance, but attending class will help immensely in garnering the maximum points in the course.

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Retention Requirements:  Students at East Carolina University are expected to be in Good Academic Standing. For students to be considered in Good Academic Standing, a cumulative GPA of 2.0 is required. If a student fails to meet Good Academic Standing, he or she will be placed on academic warning, probation, or suspension as shown below.  Consequences of Not Maintaining Good Academic Standing
Good Academic Standing
 		End of Semester 2
 End of Semester 3
GPA = 2.0+
 GPA < 2.0
 GPA < 2.0
Good Standing
 Probation
 1 Semester Suspension
 
Academic Integrity: Any academic dishonesty will result in a failing grade and appropriate university disciplinary actions taken. Please do your own work. If you do not understand the academic integrity policy of the ECU Marketing and Supply Chain Management Department please see the instructor.
 
Continuity of Instruction:  In the event that face-to-face classes are suspended due to a pandemic or other catastrophe I will strive to continue instruction to those that are able to participate.  If and when face-to-face classes are suspended, you will receive an email from me and a Canvas Announcement that detail how we will communicate, where you can locate course information and what you can expect during this time period.  I will continue to provide instruction to those that are able to continue.

The College of Business requires that all students enrolled in a College of Business course acquire and have available a laptop or mobile computer for use in and out of the classroom environment. The laptop or mobile computer must be capable of running Microsoft Windows and the latest version of Microsoft Office. Faculty may also require other specialized software applications. Additional information may be found at www.business.ecu.edu.

Suggestions: To do well in this class the following hints might help.

1. Do the homework, exams, and cases - correct or incorrect, I will do my best to reward effort.
 
2. Work with others - feel free to discuss problems and methodology on homeworks*.
 
3. Ask the instructor for help and PLEASE FOLLOW ALL INSTRUCTIONS!!!

4. Attend class.

* Exams are individual assignments and are expected to be completed without collaboration or discussion with any other student.
East Carolina University seeks to comply fully with the Americans with Disabilities Act (ADA). Students requesting accommodations based on a disability must be registered with the Department for Disability Support Services located in Suite 109 Mendenhall (252) 737-1016 (Voice/TTY). 

About the Instructor: John F. Kros has a bachelors degree in business administration from The University of Texas, a master of business administration from Santa Clara University, and a Ph.D. in systems engineering from The University of Virginia. He enjoys spending his free time traveling, snow skiing, watching college football, and attempting to locate establishments that provide inexpensive food and liquid refreshment. Suggestions are always welcome!!

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TAKE NOTE: Bold/Yellow highlighted Items Indicate Dates When Assignments are Posted or When they are DUE

(e.g., 9/12 is bolded/yellow highlighted as it is the date for HW1)

OMGT 4743 Tentative Course Outline

Date:

Topic

Homework

Topics:

8/20

Introduction and Materials Management Overview

.

 Chapter 1
8/22
 Materials Management Overview
.

Chapter 1

9/2X
Port of Wilmington Tour

 Leaving ECU at 10:30 am for Port of Wilmington - More Details to Come
Just good fun.

8/27

 Purchasing Overview Including Activity Based Costing Bill of Lading Articles:

Article #1

Article #2

Discuss SCM Five Traits Article
 Video Lecture for Chapter 1 .ppts

Video Lecture II for Chapter 1 .ppts

Chapter 7

Video Lecture for Chapter 7 .ppts - Purchasing & ABC Costing

8/29

Demand Estimation and Forecasting

Demand Estimation Lecture and Exercise

Forecasting Chapter.pptx

Naive Forecasting Video Tutorial

Moving Average Video Tutorial

9/3
 Demand Estimation and Forecasting Demand Estimation Lecture and Exercise - Naive Models and Moving Averages

.

9/5

 Demand Estimation and Forecasting Demand Estimation Lecture and Exercise - Naive Models and Moving Averages

.


9/10

Production Planning Systems		 Demand Estimation Lecture and Exercise - Naive, MA, and Exp. Smoothing

Forecasting Example XL File


Chapter 2

Video Lecture for Chapter2a .ppts - Overview of Planning





9/12



Production Planning Systems


HW1 Due

HW1 Solutions - Posted after the due date & contains XL only with brief comments

 Chapter 2

Video Lecture for Chapter2b .ppts - Overview of Purchasing and APP

Video Lecture for Chapter2c .ppts - APP Strategies & Examples


9/17

Aggregate Production Planning/Master Production Scheduling

APP Excel Worksheet

Video Lecture on APP

APP Article Summaries

APP Article #3

APP Article #4 - Buxey

9/19

Aggregate Production Planning/Master Production Scheduling

Paired Assignment on Aggregate Production Planning - Due September 27th, 12 midnight

Chapter 3

Chapter 3 - Level APP by Hand Video Lecture

Chapter 3 - Chase APP by Hand Video Lecture

Chapter 3 - Hybrid APP by Hand Video Lecture

9/24

Exam I Review Sheet and Preparation Materials

Review Sheet Exam I

Review Sheet Solutions

Blank Excel APP Template for Review Exam

Video Lecture for Review Sheet - Forecasting Part

Video Lecture for Review Sheet-Part - I

Video Lecture for Review Sheet-Part - II


Video Lecture for Chapter 3 .ppts

Additional MPS Example Video

Chapters 1, 2, and 3

9/26

 Review for Exam I

Exam I Review Video Lecture Overview

Extra APP Problem - Jimmy's APP Jumble (NOTE: Complete this problem by hand first then look at the solution set)

Jimmy's APP Jumble - XL Solution

 Chapters 1, 2, and 3



10/1

Read and write a short synopsis (two to three paragraphs) for one story/article from the following website on Reshoring:

Upload your file to the Discussion area in Canvas by 12 midnight on 10/1

Reshoring Website - click & chose one article from the list, then write your synopsis on that article

.
10/3
Exam #1-Face to Face

 Exam #1 Solutions - Video Explanation

Exam I Solution Set - Excel Spreadsheet

 Exam 1 Solutions Brief - Video Narrative
10/8 BREAK BREAK BREAK
10/10
 Materials Requirements Planning

MRPExample Video Lecture 1

MRP Example 1 - Excel Spreadsheet

Chapter 4 - MRP .ppts

Chapter 4 Video Lecture on MRP

Chapter 4 - MRP .ppts
10/15 Materials Requirements Planning MRP Examples

Chapter 4 - MRP
10/17 Materials Requirements Planning

Chapter 4

 Funny Clip on Lot Sizing
10/22 Capacity Management/Production Activity Control-Scheduling

HW#2 Due - This deliverable should include a short narrative describing how the MRP was set up and what the outcome is

MRP Excel Worksheet

MRP HW#2 - Partial Solutions Video Lecture

MRP HW#2 Total Solutions Video

Capacity Planning Video Lecture 2

Capacity Planning Video Lecture 3

Capacity Planning Video Lecture 4

Writing Guidelines

Chapter 5 Capacity Management .ppts

10/24
Capacity Management		 Alpha Beta MPS/MRP/CAP Example Narrative

Alpha Beta MPS/MRP/CAP XL File

Chapter 5 Capacity Management .ppts

Chapter 5 _Video Lecture on Capacity Management
10/29
 Production Activity Control-Scheduling

HW #3 Due TBA

HW #3 Information Document - Read This First - Due Tuesday Oct 29th by TBA

HW #3 Excel Document

MRP HW#3 - Video Explanation I - Note I may state this is HW2 in the Video but it is HW3

MRP HW#3 - Video Explanation II

HW #3 Excel Solution Document

Work on Case

Chapter 6 .ppt- Production Activity Control/Scheduling

Capital and Inventory Costing Video

Capacity Balancing Video Tutorial for HW3

Chapter 6 - PACSched Video Lecture 1

Chapter 6 - PACSched Video Lecture 2
10/31 Production Activity Control-Scheduling

Discuss How Green is Your Returnables Process - 2 Paragraph narrative of article emailed to Dr. Kros by 12 midnight (purpose and your thoughts - 2 paragraphs)

Chapter 6 .ppt- Production Activity Control/Scheduling
11/5

Inventory Management

Intro & work on Case#1

Chapter 9 - Inventory Fundamentals .ppts
11/7

Case #1 Due Tuesday Nov 12th by 2 pm

Spreadsheet to assist with Scheduling Problem

MRP Spreadsheet for Case #1

Case #1 Narrative Video Lecture

3 Work Center Gantt Chart Video Lecture

Case #1 - Video Explanation -Posted after due date - My apologies if this has some static noise

Case #1 - Excel Spreadsheet Basic Solution Set(s)- Posted after due date

Case 1 Video Lecture

Johnson's Rule Video Example

Gantt Chart Video Lecture

Gantt Chart Spreadsheet for Video Lecutre

Chapters 1, 2, 3, 4, 5, 6
11/12 Case #1 Due Case #1 Due

Chapters 4, 5, 6, 7

Writing Guidelines

11/14

Exam #2 - Due TBA/Saturday, November 16th 5 pm


Exam II - .pdf File


Exam II - Exam Narrative Video

Exam II Solution Set - XL File

Chapters 4, 5, 6, 7

Exam II APP Spreadsheet File

Exam II MPS Spreadsheet File

Exam II MRP Spreadsheet File

Exam II Scheduling Spreadsheet File

Writing Guidelines



11/19

Inventory Management

Just-in-Time Manufacturing

ABC Inventory Analysis Examples - .xls file

Video Lecture on ABC

Spreadsheet to Accompany Video Lecture


Chapter 15 - Just-in-Time .ppts








11/21





Inventory Management

ABC Inventory Analysis Example XL FIle

EOQ Template for HW#4 - NEW




HW #4 Word File

HW#4 Solution - .xls file

EOQ Template

ABCPartsTable.xlsx

Chapter 9 - Chapter 10- 11

Chapter 10 - Inventory/EOQ .ppts

Chapter 10 - Inventory Video Lecture

Chapter 15 - Just-in-Time .ppts

Chapter 12 - Warehouse Management .ppts

Chapter 13 - Physical Distribution .ppts

Chapter 13 Video Lecture & EOQ Model




11/26



Inventory Management
 Reshoring Website

Click on the Reshoring link above, chose one article from the list, read the article, and then write a 2 paragraph narrative (purpose and your thoughts - 2 paragraphs).  Email paragraph to Dr. Kros by 12 midnight, Nov. 26th.  This assignment counts 12% towards HW#4.		 .
11/28
 TURKEY/FOOTBALL/TURKEY
 FOOTBALL/TURKEY/FOOTBALL TURKEY/FOOTBALL/TURKEY
12/2
 Just-in-Time Manufacturing

Exam #3 - Posted by 5 pm Dec 1st and Due Dec 3rd by 12 midnight
 Exam III Narrative

Exam III ABC Parts Table
 Writing Guidelines

12/3


Exam #3 - due by 12 midnight

 Exam 3 Narrative Chapter 7, 9, 10, 11, 12, 13, and 15

12/9

Final Exam - Bate 3009, 2 pm

Final Exam Review Sheet

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